Transformer Design & Manufacturing Engineer
About Us
ProSource is a leader in power distribution and electrical solutions, specializing in the design, manufacturing, and integration of high-quality commercial, industrial, and utility applications. We are committed to innovation, safety, and reliability in delivering products that power critical infrastructure around the world.
Position Overview
We are seeking a highly skilled Transformer Design & Manufacturing Engineer to join our engineering team. The ideal candidate will have strong expertise in electrical and mechanical transformer design, material selection, insulation systems, and manufacturing processes. This role will work closely with cross-functional teams, including R&D, production, and quality to develop efficient designs that meet customer requirements, industry standards, and cost targets.
Key Responsibilities
- Design power transformers (distribution, dry-type, pad-mounted, or custom) to meet electrical, thermal, and mechanical performance requirements.
- Develop transformer specifications, drawings, and bill of materials (BOMs).
- Perform calculations for electrical losses, short circuit withstand, insulation levels, and temperature rise.
- Collaborate with manufacturing teams to optimize designs for cost efficiency, reliability, and manufacturability.
- Evaluate and select core materials, windings, insulation systems, and cooling methods.
- Ensure compliance with IEEE, ANSI, IEC, NEMA, and UL standards.
- Support testing, troubleshooting, and failure analysis of prototype and production units.
- Drive continuous improvement in transformer design processes and manufacturing techniques.
- Provide technical support for customers, sales, and field service teams.
Required Qualifications:
- Bachelor’s degree in Electrical Engineering, Mechanical Engineering, or a related field.
- Minimum of 5 years of experience in transformer design and manufacturing, including distribution or power transformers.
- Strong knowledge of electromagnetic theory, thermal analysis, and mechanical design principles.
- Experience using CAD tools, including AutoCAD, SolidWorks, or similar software, and electrical design software.
- Familiarity with applicable transformer standards, including IEEE, ANSI, IEC, NEMA, and UL.
- Hands-on experience with transformer manufacturing processes, including coil winding, core assembly, insulation, and vacuum/oil processing.
- Strong analytical and problem-solving skills with the ability to work effectively across functional teams.
- Excellent written and verbal communication and technical documentation skills.
Preferred Qualifications:
- Master’s degree in Electrical Engineering, Mechanical Engineering, or a related field.
- Experience with 4 kV–35 kV distribution-class transformers.
- Knowledge of Lean manufacturing or Six Sigma principles.
- Knowledge of materials used in transformer manufacturing, including copper, aluminum, insulation materials, and magnetic steel.
- Project management or customer-facing engineering experience.
Why Join ProSource Industries?
- Opportunity to make a direct impact in a growing manufacturing company.
- Work closely with executive leadership to shape quality culture.
- Competitive salary based on skills and experience.
- Collaborative team environment with a focus on continuous improvement and innovation.
- Health Insurance (Medical, Dental Vision and Life), Retirement plans, and other benefits provided.
Equal Opportunity Employer: ProSource Industries is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for all employees. Join ProSource Industries and contribute to our mission of delivering superior quality products to our customers while maintaining the highest standards of excellence in manufacturing.
Work schedule
- Monday to Friday
- 8 hour shift